CUTTER MODIFICATION METHOD FOR ENHANCING THE ACCURACY OF MILLING SCREW ROTOR

  • Minh-Thuan Hoang Hung Yen University of Technology and Education
  • Tien-Phong Nguyen Hung Yen University of Technology and Education
  • Van-Phong Nguyen Hung Yen University of Technology and Education
Keywords: Screw rotor, Side-cutter, compensation method, rotor profile error

Abstract

The cutter profile is usually generated from the theoretical rotor profile. However, the rotor profile machining does not meet the theoretical profile because of comprehensive errors of machine tools such as temperature, humidity, adjacent vibration… Therefore, the cutter modification method is proposed to enhance the manufacturing rotor of the screw machine by compensating the rotor profile errors in the cutter profile. The mathematical model for designing the cutter profile is proposed based on the theoretical rotor profile. The rotor profile modification is generated to compensate for the machining error in the rotor profile design. The cutter correction is generated based on the rotor profile compensation. In the example, the normal deviation of the rotor profile is significantly reduced after using the modified cutter.

References

N. Stosic, I.K. Smith, A. Kovacevic, E. Mujic, Review of Mathematical Models in Performance Calculation of Screw Compressors. International Journal of Fluid Machinery and Systems, 2011, 4. https://doi.org/10.5293/ijfms.2011.4.2.271.

Z. Shen, B. Yao, B. Chen, W. Feng, X. Zhang, A Novel Rotor Profile Error Tracing and Compensation Strategy for High Precision Machining of Screw Rotor Based on Trial Cutting of Limited Samples. Shock and Vibration, 2015, 978325. https://doi.org/10.1155/2015/978325.

L. Zhou, S. Fang, K. Ding, Y. Kawasaki, An accurate calculation method of side mill profile from the coordinates of discrete points of helicoid section curve, International Journal of Advanced Manufacturing Technology, 2022, 120, pp. 4849–4861. https://doi.org/10.1007/s00170-022-08932-8.

Z. Shen, B. Yao, W. Teng, W. Feng, W. Sun, Generating grinding profile between screw rotor and forming tool by digital graphic scanning (DGS) method. International Journal of Precision Engineering and Manufacturing, 2016, 17. https://doi.org/10.1007/s12541-016-0005-0.

Y. Kuang, W. Lin, Z. Dong, L. Wu, Q. Wang, A cutter path generation strategy for helical surface machining of screw rotor. Sci Prog, 2020, 103. https://doi.org/10.1177/0036850419882180.

N. Stosic, Evaluating errors in screw rotor machining by tool to rotor transformation. Proc Inst Mech Eng B J Eng Manuf, 2006, 220, pp. 1589–1596.

L. Tao, Y. Wang, Y. He, H. Feng, Y. Ou, X. Wang, A numerical method for evaluating effects of installation errors of grinding wheel on rotor profile in screw rotor grinding. Proc Inst Mech Eng B J Eng Manuf, 2016, 230. https://doi.org/10.1177/0954405416654418.

Y.R. Wu, C.W. Fan, Mathematical modeling for screw rotor form grinding on vertical multi-axis computerized numerical control form grinder. Journal of Manufacturing Science and Engineering, Transactions of the ASME, 2013, 135, pp. 1–14. https://doi.org/10.1115/1.4025339.

Z. Shen, B. Yao, B. Chen, W. Feng, X. Zhang, A Novel Rotor Profile Error Tracing and Compensation Strategy for High Precision Machining of Screw Rotor Based on Trial Cutting of Limited Samples. Shock and Vibration, 2015, 978325. https://doi.org/10.1155/2015/978325.

M.T. Hoang, Y.R. Wu, T.L. Nguyen, A universal rotor design method for twin-rotor fluid machines with a parameterized sealing line considering inter-lobe clearances. Vacuum, 2021, 189, 110276. https://doi.org/10.1016/j.vacuum.2021.110276.

Published
2024-03-10
How to Cite
Minh-Thuan Hoang, Tien-Phong Nguyen, & Van-Phong Nguyen. (2024). CUTTER MODIFICATION METHOD FOR ENHANCING THE ACCURACY OF MILLING SCREW ROTOR. UTEHY Journal of Applied Science and Technology, 41, 105-110. Retrieved from http://jst.utehy.edu.vn/index.php/jst/article/view/681